5-Axis CNC Machined Prototype for Medical Devices with Factory Price

CNC Machining Parts Specifications

CNC turning parts are components created by a CNC lathe machine that rotates the workpiece while a cutting tool shapes it into the desired form. The process is typically used to produce parts with rotational symmetry, such as shafts, sleeves, bushings, and gears. CNC turning is ideal for materials like metals (aluminum, steel, titanium), plastics (POM, nylon, acrylic), and composites.

• External Turning: Shaping the outside diameter of the workpiece, creating cylindrical or conical parts with precision. Common applications include shafts, rings, and rotors.
• Internal Turning: Cutting the inside diameter of a hollow workpiece. This process is used to create parts such as pipes, bushings, and hollow shafts.
• Grooving and Thread Cutting: Making grooves, threads, and other intricate details that are commonly required in industrial components. This process is widely used in the production of screws, bolts, and fittings.

• High Precision and Repeatability: CNC turning offers excellent precision and repeatability. The process is controlled by computer programs, ensuring that each part produced has the same exact dimensions and features.
• Versatility in Materials: CNC turning is highly versatile and can accommodate a wide range of materials, from metals to plastics, enabling manufacturers to produce parts that meet various mechanical and environmental requirements.
• Cost-Effective for High Volume Production: Once programmed and set up, CNC machines can run automatically with minimal intervention, reducing labor costs and production time while ensuring consistent quality across large batches.
• Complex Geometries and Customization: CNC turning can produce complex geometries and custom designs with precise tool paths, enabling the machining of intricate shapes and parts with tight tolerances.

• Aerospace Industry: Manufacturing critical components such as turbine blades, shafts, landing gear parts, and housings that must meet stringent standards for strength, durability, and safety.
• Automotive Industry: Producing parts like engine components, suspension parts, and transmission gears that require high precision and durability to perform under extreme conditions.
• Medical Industry: Creating high-precision parts such as surgical instruments, implants, and diagnostic tools where consistency is critical for patient safety and regulatory compliance.
• Industrial Equipment: Manufacturing components including valves, gears, bushings, and other parts that must endure heavy wear and extreme conditions.

• RFQ Submission: Provide drawings (PDF/DWG), 3D models (STEP/IGES/SLDPRT), specifications
• Technical Review: Engineering assessment, DFM analysis, process planning (24-48 hour response)
• Quotation: Detailed pricing with breakdown (material, setup, machining, finishing)
• Prototype Phase (if required): Sample production with full inspection report
• Production Approval: Process validation, inspection plan agreement
• Manufacturing: Scheduled production with milestone updates (weekly/daily)
• Final Inspection: Complete FAIR or dimensional report before shipping
• Delivery: Appropriate packaging, shipping with tracking, customs documentation

• Standard Packaging: Poly bags with desiccant in partitioned cartons
• ESD-Sensitive: Antistatic bags, conductive foam, static-dissipative containers
• Cleanroom Packaging: Double-bagged, cleanroom compatible materials
• VCI Protection: Volatile corrosion inhibitor papers/films for ferrous metals
• Custom Fixturing: CNC-machured foam inserts, custom racks, reusable containers
• International Shipping: Export-rated crates, climate-controlled options available

For project evaluation and quotation, please provide:

• Complete drawings or 3D models with all critical dimensions and tolerances
• Material specifications including grade, condition, and any certifications required
• Quantity requirements (prototype, annual volume, production schedule)
• Applicable industry standards or customer-specific requirements
• Surface finish specifications and secondary operation requirements
• Packaging and shipping specifications