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Custom Jig & Fixture CNC Milling Parts with ±0.002~0.005mm Tolerance ISO9001 Certified and 100% Inspection for Medical Devices
제품 상세 정보
| 재료 | 강철 | 무게 | 0.1-10kg |
|---|---|---|---|
| 키워드 | CNC 밀링 부품 | 배송 방법 | 급행, 공기, 바다, 등. |
| 특징 | 내구성과 고정밀도 | 처리 | CNC, 터닝, 밀링, 자동 선반, 연삭, 스탬핑, 레이저 절단, 용접, 3D 인쇄, 다이 캐스팅, 사출 등. |
| 표면 마무리 | 연마, 연삭, 양극 산화 처리, 산화물, 레이저, 조각, 도장, 분말 코팅, 경도 등 | 사용 가능한 자료 | 알루미늄, 구리(황동), 스테인레스 스틸, 강철, 아세탈, ABS, PVDF, PVC, 티타늄 등 |
| 가장 밝은 부분 | ISO9001 인증 CNC 밀링 부품, 100% 검사 CNC 가공 부품, 3D 인쇄 정밀 가공 부품 |
제품 설명
Custom Jig & Fixture CNC Milling Service for Medical Devices
CNC Milling Parts Specifications
| Product Name | CNC Milling Parts |
|---|---|
| Material Available | Steel |
| Surface Finish | Blackened |
| Processing | CNC Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
Packaging & Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Milling Key Features
CNC milling parts are components produced using CNC milling machines that use rotary cutters to remove material from workpieces, creating complex shapes, slots, holes, and other features with high precision. Suitable for various materials including metals (aluminum, steel, titanium), plastics (POM, ABS, nylon), and composites.
Types of CNC Milling Processes
- 2D Milling: Basic milling for flat surfaces, slots, and contours in two dimensions. Ideal for parts with simple geometry such as plates, brackets, and frames.
- 3D Milling: Involves cutting three-dimensional shapes and features into workpieces. Allows production of complex parts with intricate curves, pockets, and cavities.
- Multi-axis Milling: Uses machines with more than three axes for highly complex parts with difficult-to-reach areas or intricate shapes such as turbine blades, molds, and medical devices.
Benefits of CNC Milling
- High Precision and Accuracy: Creates parts that meet tight tolerances and detailed specifications with consistency and repeatability.
- Complex Geometries and Customization: Well-suited for producing parts with intricate geometries and allows high levels of customization.
- Versatility Across Materials: Machines wide variety of materials including metals, plastics, and composites.
- Efficient Production for High-Volume Runs: Handles both small-batch and high-volume production runs autonomously with minimal supervision.
CNC Milling Applications
- Aerospace Industry: Critical components such as turbine blades, wing structures, and engine parts requiring complex geometries and tight tolerances.
- Automotive Industry: Engine blocks, transmission parts, suspension components, and other essential components.
- Medical Devices: Surgical instruments, implants, and diagnostic equipment requiring high precision.
- Electronics: Housings, connectors, and circuit boards requiring precision and repeatability.
Design Support & Engineering Services
Design for Manufacturing (DFM) Analysis
- Manufacturability Review: Identification of potential production issues
- Cost Reduction Analysis: Alternative approaches, material optimization
- Tolerance Analysis: Statistical tolerance stacking, specification review
- Fixture/Tooling Design: Custom workholding solutions for complex parts
- Process Optimization: Sequencing, tool selection, cycle time reduction
CAD/CAM Capabilities
- CAD Software: SolidWorks, CATIA, UG/NX, Autodesk Inventor, AutoCAD
- CAM Software: Mastercam, HyperMILL, PowerMILL, CATIA, UG/NX
- Simulation: Virtual machining verification, collision detection, material removal simulation
- Reverse Engineering: 3D scanning (laser, structured light) to CAD model conversion
- Prototyping: Rapid prototyping support via 3D printing for design validation
Specialized Engineering Services
- Finite Element Analysis: Stress, thermal, modal analysis for component optimization
- Fluid Dynamics: Flow analysis for manifolds, fluid system components
- Thermal Analysis: Heat sink performance, thermal management solutions
- Drafting & Documentation: Creation of manufacturing drawings, GD&T application
Ordering Process & Lead Times
Standard Quotation & Order Process
- RFQ Submission: Provide drawings (PDF/DWG), 3D models (STEP/IGES/SLDPRT), specifications
- Technical Review: Engineering assessment, DFM analysis, process planning (24-48 hour response)
- Quotation: Detailed pricing with breakdown (material, setup, machining, finishing)
- Prototype Phase: Sample production with full inspection report
- Production Approval: Process validation, inspection plan agreement
- Manufacturing: Scheduled production with milestone updates (weekly/daily)
- Final Inspection: Complete FAIR or dimensional report before shipping
- Delivery: Appropriate packaging, shipping with tracking, customs documentation
Lead Time Guidelines
| Production Type | Standard Lead Time | Expedited Options | Factors Affecting Lead Time |
|---|---|---|---|
| Prototype (1-10 pcs) | 5-15 business days | 3-5 days (+30-50%) | Material availability, complexity, fixturing |
| Low Volume (10-100 pcs) | 10-25 business days | 5-10 days (+25-40%) | Tooling requirements, secondary operations |
| Medium Volume (100-1,000 pcs) | 3-5 weeks | 2-3 weeks (+20-35%) | Production scheduling, capacity |
| High Volume (1,000+ pcs) | 6-12 weeks | 4-8 weeks (+15-30%) | Material procurement, dedicated production runs |
| Large Parts (>1m dimension) | 4-10 weeks | 3-6 weeks (+25-50%) | Special handling, machine availability |
Packaging, Shipping & Logistics
Packaging Solutions
- Standard Packaging: Poly bags with desiccant in partitioned cartons
- ESD-Sensitive: Antistatic bags, conductive foam, static-dissipative containers
- Cleanroom Packaging: Double-bagged, cleanroom compatible materials
- VCI Protection: Volatile corrosion inhibitor papers/films for ferrous metals
- Custom Fixturing: CNC-machured foam inserts, custom racks, reusable containers
- International Shipping: Export-rated crates, climate-controlled options available
Logistics & Supply Chain
- Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)
- Export Documentation: Commercial invoice, packing list, certificate of origin
- Compliance Documentation: Material certifications, RoHS/REACH declarations
- Inventory Management: Consignment stock, bonded warehousing, kanban systems
- Just-In-Time Delivery: Scheduled deliveries aligned with production schedules
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