I. Project Background
The client for this cooperation is a high-end automation equipment manufacturer. For the core structure of its equipment, the client entrusted our company with the custom machining of a batch of precision structural components. The products are used in the key transmission parts of automation equipment, with extremely high requirements for dimensional accuracy, geometric tolerance, surface finish and batch consistency.
II. Core Customer Pain Points
1. The product has a complex structure with multiple steps and holes, making it difficult for conventional machining to ensure coaxiality and parallelism.
2. Strict dimensional tolerance requirements, with key dimensions controlled within ±0.005mm.
3. Stable connection between small-batch trial production and subsequent mass delivery, with high yield requirements.
4. Special materials prone to deformation during machining, posing strict demands on processes and clamping schemes.
III. Our Solutions
1. Process Scheme
Adopt CNC precision machining center combined with CNC turning compound machining, optimize tool paths and clamping methods to effectively control workpiece deformation and ensure one-step forming of complex structures.
2. Accuracy Assurance
Utilize coordinate measuring machines, height gauges, roughness meters and other testing equipment throughout the process. Combine random inspection and full inspection of all dimensions, with 100% re-inspection of key dimensions to ensure stable tolerance compliance.
3. Quality Control
Implement full-process quality traceability from raw material warehousing, rough machining, finish machining, cleaning, deburring to clean packaging, meeting the client’s factory standards.
4. Delivery Assurance
Establish a process of rapid prototyping → small-batch verification → stable mass production, arrange production strictly in accordance with the agreed delivery schedule to avoid delaying the client’s complete machine assembly.
IV. Project Achievements
- Successfully achieved stable machining of complex precision components, with a 100% pass rate for key dimensional accuracy.
- Stable yield in mass production to meet the client’s continuous reorder needs.
- Surface treatment, dimensional accuracy and assembly fit all meet the client’s equipment application standards.
- Realized in-depth cooperation from sample development to long-term mass supply, becoming a stable supporting machining supplier for the client.
V. Service Scope
Our company specializes in precision mechanical parts machining and can undertake:
- Automation equipment parts
- Precision structural parts for medical devices
- Semiconductor equipment components
- Hydraulic and pneumatic parts, tooling fixtures, non-standard precision parts
Support custom processing according to drawings, customer-supplied material processing and mass production. Welcome new and existing customers to inquire and negotiate.