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5-Axis CNC Milled Precision Machined Components with High Tolerance and ISO9001 Certification
| Место происхождения | Китай |
|---|---|
| Фирменное наименование | IMission |
| Сертификация | ISO9001 |
| Номер модели | ОДМ и ОЭМ |
| Количество мин заказа | я ПК |
| Цена | 0.1~5USD |
| Упаковывая детали | Пузырь и коробка или настройка |
| Время доставки | 7~35 рабочих дней |
| Условия оплаты | LC,D/A,D/P,T/T,Western Union,MoneyGram |
| Поставка способности | 10000 шт в месяц |
Свяжитесь со мной для бесплатных образцов и купонов.
WhatsApp:0086 18588475571
Wechat: 0086 18588475571
Скайп: sales10@aixton.com
Если у вас возникнут вопросы, мы предоставляем круглосуточную онлайн-поддержку.
xПодробная информация о продукте
| Материал | Алюминий | Масса | 0,1-10 кг |
|---|---|---|---|
| Ключевое слово | Фрезерные детали с ЧПУ | Способ доставки | Экспресс, воздух, море и т. д. |
| Особенность | Прочный и высокая точность | Обработка | ЧПУ, поворот, фрезерование, автоматическая токарный станок, шлифовка, штамповка, лазерная резка, сва |
| Отделка поверхности | Полировка, шлифование, анодирование, оксид, лазер, гравюра, живопись, порошковое покрытие, твердость | Материал доступен | Алюминий, медь (латунь), нержавеющая сталь, сталь, ацеталь, АБС, ПВДФ, ПВХ, титан и т. д. |
| Выделять | Сертифицированные ISO9001 фрезерные детали с ЧПУ, 100% проверка деталей, обработанных с ЧПУ, прецизи | ||
| Выделить | 5-Axis CNC Milled Precision Machined Components,±0.002~0.005mm Tolerance CNC Machined Parts,ISO9001 Certified CNC Milling Parts |
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Характер продукции
Complex 5-Axis CNC Milled Prototype and Custom CNC Milled Bracket
We provide comprehensive precision CNC milling services utilizing advanced multi-axis machining centers to produce complex components with exceptional dimensional accuracy and superior surface finishes. Our milling capabilities support industries ranging from aerospace and medical to electronics and industrial machinery with both prototyping and high-volume production.
CNC Milling Specifications
| Product Name | CNC Milling Parts |
| Material Available | Aluminum |
| Processing | CNC |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Milling Features
- Exceptional Precision & Tolerance Control: Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production
- Versatile Material Compatibility: Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials
- Complex Geometry Machining Capability: Create intricate shapes including 3D contours, deep pockets, internal threads, and custom cavities
Milling Processes & Special Operations
Core Milling Operations
- Face Milling: Large surface area finishing, squaring operations
- Peripheral Milling: Slotting, profiling, contour machining
- Pocket Milling: Shallow and deep pocketing, cavity creation
- Contour Milling: 2D and 3D surface profiling
- Drilling/Tapping: Precision hole making, thread creation
- Boring: High-precision hole sizing and finishing
- Thread Milling: Internal and external thread creation
Advanced Machining Techniques
| Technique | Description | Applications | Benefits |
|---|---|---|---|
| High-Speed Machining | High spindle speeds with reduced chip loads | Aluminum, graphite, plastics | Reduced cycle times, improved surface finish |
| Hard Milling | Machining materials >45 HRC directly | Tool steels, hardened steels | Eliminates EDM, better surface integrity |
| Trochoidal Milling | Constant engagement circular tool paths | Deep slots, difficult materials | Reduced tool wear, higher material removal |
| Micro-Milling | Small tools (<1mm diameter) | Medical devices, micro-optics, electronics | Precision small features, fine details |
| 5-Axis Simultaneous | Continuous tool orientation control | Turbine blades, impellers, complex geometries | Single setup completion, complex contours |
Tooling & Cutting Technology
- Tool Materials: Carbide (various grades), CBN, PCD, diamond-coated, HSS
- Tool Holding Systems: HSK, BT, CAT with hydraulic, thermal, or mechanical clamping
- Cutting Tool Types: End mills (flat, ball, corner radius), face mills, slot cutters, drills, taps
- Coolant Systems: High-pressure through-spindle (70-200 bar), minimum quantity lubrication, cryogenic options
- Tool Management: Presetters, in-machine probing, automatic tool changers (30-200+ tools)
Secondary Operations & Finishing
Value-Added Services
| Operation | Equipment/Process | Capability | Typical Tolerances |
|---|---|---|---|
| CNC Turning | Live tooling on mills, separate lathes | Turning features on milled parts | ±0.01mm |
| Grinding | Surface, cylindrical, jig grinders | Precision flatness, parallelism, size | ±0.002mm |
| EDM | Wire and sinker EDM | Complex geometries, hard materials | ±0.005mm |
| Heat Treatment | Vacuum furnaces, atmosphere controlled | Hardening, tempering, stress relief | Material dependent |
| Welding | TIG, laser, electron beam | Component assembly, repair | ±0.05mm after weld |
| Assembly | Press fits, adhesive, fastening | Multi-component assemblies | As per drawing |
Surface Finishing Options
| Finish Type | Process Method | Surface Ra (μm) | Characteristics & Applications |
|---|---|---|---|
| As-Machined | Standard CNC milling | 0.8-3.2 | Cost-effective, visible tool marks, general applications |
| Bead Blasting | Glass bead, aluminum oxide | 0.8-1.6 | Matte finish, uniform appearance, stress relief |
| Polishing | Mechanical, chemical, electro | 0.025-0.4 | Reflective, smooth, food, medical, optical |
| Anodizing | Type I-III, hardcoat (Al) | Base material dependent | Decorative, corrosion resistant, wear resistant |
| Plating | Nickel, chrome, zinc, tin | Varies | Corrosion protection, appearance, solderability |
| Powder Coating | Electrostatic application | N/A (coating) | Durable, color options, corrosion protection |
| Passivation | Nitric or citric acid (SS) | Base material finish | Corrosion resistance restoration |
| Laser Marking | Fiber, YAG lasers | N/A (marking) | Permanent identification, serialization, logos |
| Tumbling/Vibratory | Media finishing | 0.4-1.6 | Deburring, edge breaking, surface smoothing |
Target Industries & Applications
Aerospace & Defense
- Components: Structural frames, brackets, housings, turbine components, fittings
- Materials: Aluminum (2024, 7075), titanium, Inconel, high-strength steels
- Standards: AS9100, NADCAP (machining), MIL specifications, customer-specific
- Critical Requirements: Fatigue resistance, weight optimization, documentation, traceability
Medical & Life Sciences
- Components: Surgical instruments, implantable devices, diagnostic equipment, prosthetics
- Materials: 316L stainless, titanium (Grade 5, 23), PEEK, cobalt-chrome
- Requirements: Biocompatibility, cleanroom manufacturing, sterilization compatibility
- Regulations: FDA compliance, ISO 13485, USP Class VI testing where applicable
Automotive & Motorsports
- Components: Engine parts, transmission housings, suspension components, brackets
- Materials: Aluminum, various steels, brass, magnesium (racing)
- Production Volumes: Prototype to high-volume (10,000+ parts)
- Special Capabilities: JIT delivery, kanban systems, production line support
Electronics & Semiconductor
- Components: Enclosures, heat sinks, wafer handling, test fixtures, connector bodies
- Materials: Aluminum, copper, engineering plastics, composites
- Precision Requirements: Often ±0.005mm or better, micron-level flatness
- Cleanliness: ESD-safe materials, particulate control, specialized cleaning
Industrial Machinery & Automation
- Components: Machine frames, brackets, guides, robotic components, fixture
- Materials: Carbon steel, aluminum, stainless, cast iron
- Requirements: Wear resistance, dimensional stability, rigidity
- Capabilities: Large part machining, weldment preparation, assembly interfaces
Standard Quotation & Order Process
- RFQ Submission: Provide drawings (PDF/DWG), 3D models (STEP/IGES/SLDPRT), specifications
- Technical Review: Engineering assessment, DFM analysis, process planning (24-48 hour response)
- Quotation: Detailed pricing with breakdown (material, setup, machining, finishing)
- Prototype Phase: Sample production with full inspection report
- Production Approval: Process validation, inspection plan agreement
- Manufacturing: Scheduled production with milestone updates (weekly/daily)
- Final Inspection: Complete FAIR or dimensional report before shipping
- Delivery: Appropriate packaging, shipping with tracking, customs documentation
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