همه محصولات
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CNC Machined High Precision ISO9001 Certified Mould Parts and Metal Stamping Dies
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واتساپ:0086 18588475571
ویچت: 0086 18588475571
اسکایپ: sales10@aixton.com
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xجزئیات محصول
| مواد | فولاد | وزن | 0.1-10 کیلوگرم |
|---|---|---|---|
| کلمه کلیدی | CNC ماشینکاری شده | روش حمل و نقل | اکسپرس، هوا، دریا و غیره |
| ویژگی | بادوام و دقت بالا | پردازش | CNC ، چرخش ، فرز ، تراش خودکار ، سنگ زنی ، تمبر ، برش لیزر ، جوشکاری ، چاپ سه بعدی ، ریخته گری مرده |
| تکمیل سطح | جلا دادن ، سنگ زنی ، آنودایز ، اکسید ، لیزر ، حکاکی ، نقاشی ، پوشش پودر ، سختی و غیره | مواد موجود | آلومینیوم ، مس (برنج) ، فولاد ضد زنگ ، فولاد ، استال ، ABS ، PVDF ، PVC ، تیتانیوم و غیره. |
| برجسته کردن | قطعات فرز CNC دارای گواهی ISO9001، قطعات ماشینکاری CNC بازرسی 100٪، قطعات آسیاب دقیق پرینت سه بعدی | ||
| برجسته کردن | CNC Machined Mould Parts,High Precision Metal Stamping Dies,ISO9001 Certified Injection Mold Components,High Precision Metal Stamping Dies,ISO9001 Certified Injection Mold Components |
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توضیحات محصول
Precision Metal Stamping Dies & Mold Components
Custom manufacturing solutions for high-precision metal stamping dies, injection molds, and specialized mold components designed for mass production across diverse industries.
Product Specifications
| Product Name | Mould Parts |
|---|---|
| Material Available | Steel |
| Processing | CNC |
| Surface Finish | Blackened |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
Core Product Categories & Technical Specifications
A. Stamping Dies (Press Tools)
| Die Type | Key Characteristics | Typical Applications | Tolerance Capability |
|---|---|---|---|
| Progressive Dies | Multi-station, automatic feeding, high output (200-1200+ SPM) | Electrical contacts, brackets, connectors, lead frames | ±0.01mm |
| Transfer Dies | Individual part transfer between stations, complex geometries | Automotive components, appliance parts, structural elements | ±0.02mm |
| Compound Dies | Multiple operations in single stroke, high precision | Washers, shims, simple stamped parts | ±0.015mm |
| Deep Drawing Dies | Multi-stage metal forming for cup-shaped parts | Battery cans, sinks, housings, containers | ±0.05mm |
Technical Specifications:
Maximum Die Size: 1500mm * 1000mm * 500mm
Press Tonnage Compatibility: 20-800 tons
Stripper Systems: Mechanical, pneumatic, or hydraulic options
Guidance Systems: Ball bearing, roller bearing, or plain bronze guides
Die Life: 1-5 million strokes (depending on material and maintenance)
B. Injection Mold Components
| Component Type | Materials Used | Heat Treatment | Surface Treatments |
|---|---|---|---|
| Mold Bases | 50# steel, S55C, P20 | Normalizing, stress relief | Nitriding, chrome plating |
| Cavity & Core | H13, 8407, S136, NAK80 | Vacuum hardening (HRC 48-52) | Polishing, texturing, PVD coating |
| Ejector Pins | SKD61, DC53 | Hardened to HRC 56-60 | TiN, TiCN, DLC coatings |
| Leader Pins/Bushings | SUJ2, GCr15 | Carburizing, hardening | Hard chrome plating |
| Sprue Bushings | SKD61, 8407 | Hardened to HRC 52-56 | Polished internal channels |
C. Specialized Mold Components
- Hot Runner Systems: Complete hot runner manifolds, nozzles, and temperature controllers
- Lifter Systems: Angled lifters, collapsible cores for undercuts
- Slide Systems: Hydraulic, pneumatic, or mechanical angled slides
- Quick Mold Change Systems: Standardized clamping, connection interfaces
Manufacturing Process Gallery
Design & Engineering Services
CAD Software: UG/NX, CATIA, Pro/E, AutoCAD
CAM Programming: HyperMILL, Mastercam, PowerMILL
Simulation & Analysis:
- Forming simulation (AutoForm, Dynaform)
- Mold flow analysis (Moldflow, Moldex3D)
- Structural FEA for die stress analysis
Standard Component Libraries: Misumi, PUNCH, HASCO, DME
Quality Assurance & Testing
Inspection Equipment
- Coordinate Measuring Machines (CMM): 3D measurement with 0.001mm accuracy
- Optical Profile Projectors: 2D contour measurement and comparison
- Surface Roughness Testers: Ra, Rz measurements for critical surfaces
- Hardness Testers: Rockwell, Vickers, and micro-hardness testing
- Toolmaker's Microscopes: Precision measurement of small features
Die Testing & Validation
- First Article Inspection: Complete dimensional verification of initial parts
- Process Capability Study: Cp, Cpk analysis for critical dimensions
- Die Tryout: Testing in compatible presses with actual production materials
- Run-off Validation: Extended production run to verify die stability and performance
- Documentation: Inspection reports, material certificates, maintenance manuals
Frequently Asked Questions
How is quality ensured? What certificate do you have?
We have obtained ISO9001 quality management system certification, and we maintain a professional quality team with advanced inspection and testing equipment to ensure consistent quality standards.
What's your delivery time?
Delivery time depends on quantity, typically taking 7-25 days after order confirmation.
Do you offer custom products?
Yes, we provide custom manufacturing services. Please send us your product drawing or sample, and we can custom-make hardware according to your requirements. Our professional technical team is available to provide expert advice on product design and manufacturing.
How should I order and make payment?
For bulk production orders, we require 40% T/T payment in advance, with the balance due before shipment.
What material of the product can you supply?
We work with various materials including Steel, Stainless steel, aluminum, Brass, copper, nylon, and more.
Which surface treatments do you support?
We offer multiple surface treatment options including Polishing, Painting, Chroming, Anodizing, Brushing, Texture, Sandblasting, and UV coating.
Are you trading company or manufacturer?
We are a manufacturer with direct production capabilities.
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