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Precision CNC Machining Parts for Automotive Sensor Mount with ±0.002~0.005mm Tolerance and Black Oxidation Surface Finish ISO9001 Certified
| 원래 장소 | 중국 |
|---|---|
| 브랜드 이름 | IMission |
| 인증 | ISO9001 |
| 모델 번호 | ODM 및 OEM |
| 최소 주문 수량 | 나는 PC |
| 가격 | 0.1~5USD |
| 포장 세부 사항 | 거품과 판지 또는 주문화 |
| 배달 시간 | 7~35 영업일 |
| 지불 조건 | L/C,D/A,D/P,T/T,웨스턴 유니온,MoneyGram |
| 공급 능력 | 달 당 10000pcs |
제품 상세 정보
| 재료 | 알류미늄 | 무게 | 0.1-10kg |
|---|---|---|---|
| 키워드 | CNC 가공 부품 | 배송 방법 | 급행, 공기, 바다, 등. |
| 특징 | 내구성과 고정밀도 | 처리 | CNC, 터닝, 밀링, 자동 선반, 연삭, 스탬핑, 레이저 절단, 용접, 3D 인쇄, 다이 캐스팅, 사출 등. |
| 표면 마무리 | 연마, 연삭, 양극 산화 처리, 산화물, 레이저, 조각, 도장, 분말 코팅, 경도 등 | 사용 가능한 자료 | 알루미늄, 구리(황동), 스테인레스 스틸, 강철, 아세탈, ABS, PVDF, PVC, 티타늄 등 |
| 가장 밝은 부분 | ISO9001 인증 CNC 밀링 부품, 100% 검사 CNC 가공 부품, 3D 인쇄 정밀 가공 부품 | ||
| 강조하다 | ±0.002~0.005mm Tolerance CNC Machining Parts,ISO9001 Certified Precision CNC Components,Black Oxidation Surface Finish Automotive Sensor Mount |
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제품 설명
Precision CNC Machined Parts for Automotive Sensor Mount
High-precision CNC machined components specifically designed for automotive sensor mounting applications, ensuring optimal performance and reliability.
CNC Machining Parts Specifications
| Product Name | CNC Machining Parts |
|---|---|
| Material Available | Aluminum |
| Surface Finish | Black Oxidation |
| Processing | CNC |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Machining Parts Features
CNC machining parts boast superior structural integrity and wear resistance, thanks to precise material removal and uniform stress distribution during the machining process. These parts meet strict industrial standards, with stable mechanical properties that suit heavy-duty applications such as precision bearings, hydraulic components, and mold inserts. Additionally, their compatibility with automated production lines enables seamless integration into modern manufacturing workflows.
Core Product Categories & Technical Specifications
Stamping Dies (Press Tools)
| Die Type | Key Characteristics | Typical Applications | Tolerance Capability |
|---|---|---|---|
| Progressive Dies | Multi-station, automatic feeding, high output (200-1200+ SPM) | Electrical contacts, brackets, connectors, lead frames | ±0.01mm |
| Transfer Dies | Individual part transfer between stations, complex geometries | Automotive components, appliance parts, structural elements | ±0.02mm |
| Compound Dies | Multiple operations in single stroke, high precision | Washers, shims, simple stamped parts | ±0.015mm |
| Deep Drawing Dies | Multi-stage metal forming for cup-shaped parts | Battery cans, sinks, housings, containers | ±0.05mm |
Technical Specifications
- Maximum Die Size: 1500mm × 1000mm × 500mm
- Press Tonnage Compatibility: 20-800 tons
- Stripper Systems: Mechanical, pneumatic, or hydraulic options
- Guidance Systems: Ball bearing, roller bearing, or plain bronze guides
- Die Life: 1-5 million strokes (depending on material and maintenance)
Injection Mold Components
| Component Type | Materials Used | Heat Treatment | Surface Treatments |
|---|---|---|---|
| Mold Bases | 50# steel, S55C, P20 | Normalizing, stress relief | Nitriding, chrome plating |
| Cavity & Core | H13, 8407, S136, NAK80 | Vacuum hardening (HRC 48-52) | Polishing, texturing, PVD coating |
| Ejector Pins | SKD61, DC53 | Hardened to HRC 56-60 | TiN, TiCN, DLC coatings |
| Leader Pins/Bushings | SUJ2, GCr15 | Carburizing, hardening | Hard chrome plating |
| Sprue Bushings | SKD61, 8407 | Hardened to HRC 52-56 | Polished internal channels |
Specialized Mold Components
- Hot Runner Systems: Complete hot runner manifolds, nozzles, and temperature controllers
- Lifter Systems: Angled lifters, collapsible cores for undercuts
- Slide Systems: Hydraulic, pneumatic, or mechanical angled slides
- Quick Mold Change Systems: Standardized clamping, connection interfaces
Materials & Heat Treatment
Tool Steel Selection Guide
| Material Grade | Primary Applications | Hardness (HRC) | Key Properties |
|---|---|---|---|
| D2 (AISI) | Long-run stamping dies, blanking | 58-62 | High wear resistance, moderate toughness |
| A2 (AISI) | General purpose stamping dies | 56-60 | Good balance of toughness and wear resistance |
| H13 (AISI) | Hot work, aluminum die casting | 44-48 | Excellent thermal fatigue resistance |
| S136 (AISI 420) | Corrosion-resistant plastic molds | 48-52 | High polishability, corrosion resistance |
| NAK80 (P21) | Pre-hardened plastic molds | 37-43 | Excellent mirror finish, no heat treatment needed |
Heat Treatment Processes
- Vacuum Hardening: Minimizes oxidation and distortion
- Cryogenic Treatment: -196°C treatment for dimensional stability and wear resistance
- Tempering: Multiple temper cycles for stress relief and toughness optimization
- Surface Treatments: Nitriding (gas, ion), PVD/TiN coating, laser hardening
Manufacturing Capabilities
Precision Machining Processes
| Process | Equipment | Accuracy | Application in Die Making |
|---|---|---|---|
| High-Speed CNC Milling | 5-axis machining centers | ±0.005mm | Complex cavity machining, 3D contours |
| CNC Wire EDM | 0.02-0.3mm brass/coated wires | ±0.003mm | Precision punch profiles, intricate shapes |
| CNC Sinker EDM | Graphite/copper electrodes | ±0.01mm | Deep ribs, textured surfaces, sharp corners |
| Jig Grinding | Coordinate grinding machines | ±0.002mm | Precision hole patterns, guide post holes |
| Profile Grinding | CNC optical profile grinders | ±0.002mm | Punch and die profiles, form grinding |
Design & Engineering Services
- CAD Software: UG/NX, CATIA, Pro/E, AutoCAD
- CAM Programming: HyperMILL, Mastercam, PowerMILL
- Simulation & Analysis: Forming simulation (AutoForm, Dynaform), Mold flow analysis (Moldflow, Moldex3D), Structural FEA for die stress analysis
- Standard Component Libraries: Misumi, PUNCH, HASCO, DME
Customization & Service Workflow
Design Support Services
- DFM Analysis: Design for manufacturability review within 24 hours of drawing submission
- Engineering Collaboration: Co-development with customer engineering teams
- Rapid Prototyping: 3D printing (SLA, SLS, MJF) available for concept validation
Order Process
- Quotation Request: Submit drawings (DXF, DWG, PDF) or 3D models (STEP, IGES, SLDPRT)
- Technical Review: Engineering assessment of materials, tolerances, and finishing
- Commercial Proposal: Detailed quotation including unit pricing, tooling costs, lead time
- Prototype Approval: Sample production with inspection report submission
- Production Release: Scheduled manufacturing with milestone updates
- Quality Verification: Final inspection report prior to shipping
- Delivery & Support: Tracking information and post-sales technical assistance
Competitive Advantages
Technical Expertise
- 12+ years average experience among engineering staff
- Dedicated project management for each account
- Continuous process optimization through Six Sigma methodologies
Supply Chain Reliability
- Long-term partnerships with certified material suppliers
- Risk mitigation through multi-source material procurement
- Inventory management programs for repeat components
Global Compliance
- ISO 9001:2015 certified quality management system
- Conflict-free mineral sourcing documentation
- REACH and RoHS compliance for applicable materials
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