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Motomotive, LLC注文した製品の精度が非常に高く、この会社が私の必要な範囲まで公差を制御できるとは思いませんでした。サービスも非常に良く、あらゆる問題が解決できます。 -
ジャダ・インターナショナル鉄鋼の注文があった,品質は素晴らしい! すべてはスペックとパーツが完璧に必要に応じて適合しました. 将来この会社を使用します! -
コネチカット州設計図を完璧に 完璧に実行しました -
森本様素晴らしい品質ですね。中国の3つの会社から注文しましたが、この会社はすぐに注文品を届けてくれました。その迅速さと発送に非常に感銘を受けました。10つ星です!今すぐまた注文します。
Precision CNC Machining Parts for Automotive Sensor Mount with ±0.002~0.005mm Tolerance and Black Oxidation Surface Finish ISO9001 Certified
| 材料 | アルミニウム | 重さ | 0.1~10kg |
|---|---|---|---|
| キーワード | CNC 機械加工部品 | 配送方法 | エクスプレス、航空、海など |
| 特徴 | 耐久性と高精度 | 処理 | CNC、旋削、フライス加工、自動旋盤、研削、スタンピング、レーザー切断、溶接、3Dプリント、ダイカスト、射出成形など。 |
| 表面仕上げ | 研磨、研削、アルマイト、酸化、レーザー、彫刻、塗装、粉体塗装、硬度など | 利用可能な材料 | アルミニウム、銅(真鍮)、ステンレス、スチール、アセタール、ABS、PVDF、PVC、チタンなど |
| ハイライト | ISO9001認定CNCフライス部品、100%検査CNC機械加工部品、3Dプリント精密フライス部品 | ||
| ハイライト | ±0.002~0.005mm Tolerance CNC Machining Parts,ISO9001 Certified Precision CNC Components,Black Oxidation Surface Finish Automotive Sensor Mount |
||
High-precision CNC machined components specifically designed for automotive sensor mounting applications, ensuring optimal performance and reliability.
| Product Name | CNC Machining Parts |
|---|---|
| Material Available | Aluminum |
| Surface Finish | Black Oxidation |
| Processing | CNC |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC machining parts boast superior structural integrity and wear resistance, thanks to precise material removal and uniform stress distribution during the machining process. These parts meet strict industrial standards, with stable mechanical properties that suit heavy-duty applications such as precision bearings, hydraulic components, and mold inserts. Additionally, their compatibility with automated production lines enables seamless integration into modern manufacturing workflows.
| Die Type | Key Characteristics | Typical Applications | Tolerance Capability |
|---|---|---|---|
| Progressive Dies | Multi-station, automatic feeding, high output (200-1200+ SPM) | Electrical contacts, brackets, connectors, lead frames | ±0.01mm |
| Transfer Dies | Individual part transfer between stations, complex geometries | Automotive components, appliance parts, structural elements | ±0.02mm |
| Compound Dies | Multiple operations in single stroke, high precision | Washers, shims, simple stamped parts | ±0.015mm |
| Deep Drawing Dies | Multi-stage metal forming for cup-shaped parts | Battery cans, sinks, housings, containers | ±0.05mm |
- Maximum Die Size: 1500mm × 1000mm × 500mm
- Press Tonnage Compatibility: 20-800 tons
- Stripper Systems: Mechanical, pneumatic, or hydraulic options
- Guidance Systems: Ball bearing, roller bearing, or plain bronze guides
- Die Life: 1-5 million strokes (depending on material and maintenance)
| Component Type | Materials Used | Heat Treatment | Surface Treatments |
|---|---|---|---|
| Mold Bases | 50# steel, S55C, P20 | Normalizing, stress relief | Nitriding, chrome plating |
| Cavity & Core | H13, 8407, S136, NAK80 | Vacuum hardening (HRC 48-52) | Polishing, texturing, PVD coating |
| Ejector Pins | SKD61, DC53 | Hardened to HRC 56-60 | TiN, TiCN, DLC coatings |
| Leader Pins/Bushings | SUJ2, GCr15 | Carburizing, hardening | Hard chrome plating |
| Sprue Bushings | SKD61, 8407 | Hardened to HRC 52-56 | Polished internal channels |
- Hot Runner Systems: Complete hot runner manifolds, nozzles, and temperature controllers
- Lifter Systems: Angled lifters, collapsible cores for undercuts
- Slide Systems: Hydraulic, pneumatic, or mechanical angled slides
- Quick Mold Change Systems: Standardized clamping, connection interfaces
| Material Grade | Primary Applications | Hardness (HRC) | Key Properties |
|---|---|---|---|
| D2 (AISI) | Long-run stamping dies, blanking | 58-62 | High wear resistance, moderate toughness |
| A2 (AISI) | General purpose stamping dies | 56-60 | Good balance of toughness and wear resistance |
| H13 (AISI) | Hot work, aluminum die casting | 44-48 | Excellent thermal fatigue resistance |
| S136 (AISI 420) | Corrosion-resistant plastic molds | 48-52 | High polishability, corrosion resistance |
| NAK80 (P21) | Pre-hardened plastic molds | 37-43 | Excellent mirror finish, no heat treatment needed |
- Vacuum Hardening: Minimizes oxidation and distortion
- Cryogenic Treatment: -196°C treatment for dimensional stability and wear resistance
- Tempering: Multiple temper cycles for stress relief and toughness optimization
- Surface Treatments: Nitriding (gas, ion), PVD/TiN coating, laser hardening
| Process | Equipment | Accuracy | Application in Die Making |
|---|---|---|---|
| High-Speed CNC Milling | 5-axis machining centers | ±0.005mm | Complex cavity machining, 3D contours |
| CNC Wire EDM | 0.02-0.3mm brass/coated wires | ±0.003mm | Precision punch profiles, intricate shapes |
| CNC Sinker EDM | Graphite/copper electrodes | ±0.01mm | Deep ribs, textured surfaces, sharp corners |
| Jig Grinding | Coordinate grinding machines | ±0.002mm | Precision hole patterns, guide post holes |
| Profile Grinding | CNC optical profile grinders | ±0.002mm | Punch and die profiles, form grinding |
- CAD Software: UG/NX, CATIA, Pro/E, AutoCAD
- CAM Programming: HyperMILL, Mastercam, PowerMILL
- Simulation & Analysis: Forming simulation (AutoForm, Dynaform), Mold flow analysis (Moldflow, Moldex3D), Structural FEA for die stress analysis
- Standard Component Libraries: Misumi, PUNCH, HASCO, DME
- DFM Analysis: Design for manufacturability review within 24 hours of drawing submission
- Engineering Collaboration: Co-development with customer engineering teams
- Rapid Prototyping: 3D printing (SLA, SLS, MJF) available for concept validation
- Quotation Request: Submit drawings (DXF, DWG, PDF) or 3D models (STEP, IGES, SLDPRT)
- Technical Review: Engineering assessment of materials, tolerances, and finishing
- Commercial Proposal: Detailed quotation including unit pricing, tooling costs, lead time
- Prototype Approval: Sample production with inspection report submission
- Production Release: Scheduled manufacturing with milestone updates
- Quality Verification: Final inspection report prior to shipping
- Delivery & Support: Tracking information and post-sales technical assistance
- 12+ years average experience among engineering staff
- Dedicated project management for each account
- Continuous process optimization through Six Sigma methodologies
- Long-term partnerships with certified material suppliers
- Risk mitigation through multi-source material procurement
- Inventory management programs for repeat components
- ISO 9001:2015 certified quality management system
- Conflict-free mineral sourcing documentation
- REACH and RoHS compliance for applicable materials
