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Precision CNC Milled Aluminum Plate with ±0.002~0.005mm Tolerance & Black Anodized Finish
| Miejsce pochodzenia | Chiny |
|---|---|
| Nazwa handlowa | IMission |
| Orzecznictwo | ISO9001 |
| Numer modelu | ODM i OEM |
| Minimalne zamówienie | ja komputer |
| Cena | 0.1~5USD |
| Szczegóły pakowania | Bańka i karton lub personalizacja |
| Czas dostawy | 7 ~ 35 dni roboczych |
| Zasady płatności | L/C, D/A, D/P, T/T, Western Union, MoneyGram |
| Możliwość Supply | 10000 sztuk miesięcznie |
Szczegóły Produktu
| Tworzywo | Aluminium | waga | 0,1-10 kg |
|---|---|---|---|
| Słowo klucz | Części do frezowania CNC | Sposób wysyłki | Ekspresowe, lotnicze, morskie itp. |
| Funkcja | trwałość i wysoka precyzja | Przetwarzanie | CNC, toczenie, frezowanie, tokarka automatyczna, szlifowanie, tłoczenie, cięcie laserowe, spawanie, |
| Wykończenie powierzchni | Polerowanie, szlifowanie, anodowanie, tlenek, laser, grawerowanie, malowanie, malowanie proszkowe, t | Dostępny materiał | Aluminium, miedź (mosiądz), stal nierdzewna, stal, acetal, ABS, PVDF, PCV, tytan itp. |
| Atrakcja | Części do frezowania CNC z certyfikatem ISO9001, 100% kontrola części obrabianych CNC, precyzyjnie f |
opis produktu
Precision CNC Milled Aluminum Plate with Black Anodized Surface Finish
High-precision CNC milling parts featuring excellent surface finish and tight tolerance capabilities. Manufactured in our ISO9001:2015 certified China factory with comprehensive quality assurance.
CNC Milling Parts Specifications
| Product Name | CNC Milling Parts |
|---|---|
| Material Available | Aluminum |
| Surface Finish | Black Anodized |
| Processing | CNC Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
Packaging & Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Milling Key Features
CNC milling parts feature high precision and excellent surface finish. They can meet tight tolerance requirements and realize complex structural shapes. With stable quality and customizable design, they are suitable for various materials and widely used in industrial production.
Milling Processes & Special Operations
Core Milling Operations
- Face Milling: Large surface area finishing, squaring operations
- Peripheral Milling: Slotting, profiling, contour machining
- Pocket Milling: Shallow and deep pocketing, cavity creation
- Contour Milling: 2D and 3D surface profiling
- Drilling/Tapping: Precision hole making, thread creation
- Boring: High-precision hole sizing and finishing
- Thread Milling: Internal and external thread creation
Advanced Machining Techniques
| Technique | Description | Applications | Benefits |
|---|---|---|---|
| High-Speed Machining | High spindle speeds with reduced chip loads | Aluminum, graphite, plastics | Reduced cycle times, improved surface finish |
| Hard Milling | Machining materials >45 HRC directly | Tool steels, hardened steels | Eliminates EDM, better surface integrity |
| Trochoidal Milling | Constant engagement circular tool paths | Deep slots, difficult materials | Reduced tool wear, higher material removal |
| Micro-Milling | Small tools (<1mm diameter) | Medical devices, micro-optics, electronics | Precision small features, fine details |
| 5-Axis Simultaneous | Continuous tool orientation control | Turbine blades, impellers, complex geometries | Single setup completion, complex contours |
Tooling & Cutting Technology
- Tool Materials: Carbide (various grades), CBN, PCD, diamond-coated, HSS
- Tool Holding Systems: HSK, BT, CAT with hydraulic, thermal, or mechanical clamping
- Cutting Tool Types: End mills (flat, ball, corner radius), face mills, slot cutters, drills, taps
- Coolant Systems: High-pressure through-spindle (70-200 bar), minimum quantity lubrication, cryogenic options
- Tool Management: Presetters, in-machine probing, automatic tool changers (30-200+ tools)
Secondary Operations & Finishing
Value-Added Services
| Operation | Equipment/Process | Capability | Typical Tolerances |
|---|---|---|---|
| CNC Turning | Live tooling on mills, separate lathes | Turning features on milled parts | ±0.01mm |
| Grinding | Surface, cylindrical, jig grinders | Precision flatness, parallelism, size | ±0.002mm |
| EDM | Wire and sinker EDM | Complex geometries, hard materials | ±0.005mm |
| Heat Treatment | Vacuum furnaces, atmosphere controlled | Hardening, tempering, stress relief | Material dependent |
| Welding | TIG, laser, electron beam | Component assembly, repair | ±0.05mm after weld |
| Assembly | Press fits, adhesive, fastening | Multi-component assemblies | As per drawing |
Surface Finishing Options
| Finish Type | Process Method | Surface Ra (μm) | Characteristics & Applications |
|---|---|---|---|
| As-Machined | Standard CNC milling | 0.8-3.2 | Cost-effective, visible tool marks, general applications |
| Bead Blasting | Glass bead, aluminum oxide | 0.8-1.6 | Matte finish, uniform appearance, stress relief |
| Polishing | Mechanical, chemical, electro | 0.025-0.4 | Reflective, smooth, food, medical, optical |
| Anodizing | Type I-III, hardcoat (Al) | Base material dependent | Decorative, corrosion resistant, wear resistant |
| Plating | Nickel, chrome, zinc, tin | Varies | Corrosion protection, appearance, solderability |
| Powder Coating | Electrostatic application | N/A (coating) | Durable, color options, corrosion protection |
| Passivation | Nitric or citric acid (SS) | Base material finish | Corrosion resistance restoration |
| Laser Marking | Fiber, YAG lasers | N/A (marking) | Permanent identification, serialization, logos |
| Tumbling/Vibratory | Media finishing | 0.4-1.6 | Deburring, edge breaking, surface smoothing |
Quality Assurance & Inspection
Inspection Equipment & Capabilities
- CMM (Coordinate Measuring Machines): 3D measurement with 0.001mm accuracy, temperature controlled
- Optical Comparators/Vision Systems: Non-contact measurement, 2D profile verification
- Surface Roughness Testers: Contact and non-contact Ra, Rz, Rq measurements
- Roundness/Form Testers: Cylindricity, concentricity, flatness verification
- Hardness Testers: Rockwell, Brinell, Vickers, micro-hardness
- Portable Arms: Articulated arms with laser scanner for large parts
- Digital Height Gauges: Precision height measurement with 0.001mm resolution
- Gauge Blocks & Calibrated Instruments: Full set to ISO 3650 standards
- Force/Torque Measurement: For assembly validation, spring constant verification
Quality Management System
- ISO 9001:2015 Certified: Full quality management system implementation
- First Article Inspection: AS9102, PPAP, or custom FAIR documentation
- Statistical Process Control: Real-time monitoring of critical characteristics
- Material Certification: Mill test reports, material traceability to heat/lot
- Calibration Program: All inspection equipment calibrated to NIST-traceable standards
- Document Control: Revision-controlled drawings, specifications, procedures
- Non-Conformance System: Documented containment, root cause analysis, corrective action
Target Industries & Applications
Aerospace & Defense
- Components: Structural frames, brackets, housings, turbine components, fittings
- Materials: Aluminum (2024, 7075), titanium, Inconel, high-strength steels
- Standards: AS9100, NADCAP (machining), MIL specifications, customer-specific
- Critical Requirements: Fatigue resistance, weight optimization, documentation, traceability
Medical & Life Sciences
- Components: Surgical instruments, implantable devices, diagnostic equipment, prosthetics
- Materials: 316L stainless, titanium (Grade 5, 23), PEEK, cobalt-chrome
- Requirements: Biocompatibility, cleanroom manufacturing, sterilization compatibility
- Regulations: FDA compliance, ISO 13485, USP Class VI testing where applicable
Automotive & Motorsports
- Components: Engine parts, transmission housings, suspension components, brackets
- Materials: Aluminum, various steels, brass, magnesium (racing)
- Production Volumes: Prototype to high-volume (10,000+ parts)
- Special Capabilities: JIT delivery, kanban systems, production line support
Electronics & Semiconductor
- Components: Enclosures, heat sinks, wafer handling, test fixtures, connector bodies
- Materials: Aluminum, copper, engineering plastics, composites
- Precision Requirements: Often ±0.005mm or better, micron-level flatness
- Cleanliness: ESD-safe materials, particulate control, specialized cleaning
Industrial Machinery & Automation
- Components: Machine frames, brackets, guides, robotic components, fixture
- Materials: Carbon steel, aluminum, stainless, cast iron
- Requirements: Wear resistance, dimensional stability, rigidity
- Capabilities: Large part machining, weldment preparation, assembly interfaces
Ordering Process & Lead Times
Standard Process Flow
- RFQ Submission: Drawings (PDF/DWG), 3D models (STEP/IGES), specifications
- Engineering Review: DFM analysis, material recommendation, process planning (24-48 hour response)
- Quotation: Detailed pricing including tooling, setup, and piece price
- Prototype Phase (if required): Sample production with inspection report
- Production Approval: Process validation, inspection plan approval
- Manufacturing: Scheduled production with milestone updates
- Final Inspection: Complete FAIR or inspection report
- Delivery: Packaged per requirements, shipping with tracking
Lead Time Guidelines
| Order Type | Typical Lead Time | Notes |
|---|---|---|
| Prototype/Samples | 5-10 business days | Standard materials, simple geometries |
| Low Volume (1-100 pcs) | 10-20 business days | Includes setup and first article inspection |
| Medium Volume (100-1,000 pcs) | 3-4 weeks | Batch production with process optimization |
| High Volume (1,000+ pcs) | 4-8 weeks | Dedicated production runs, tooling optimization |
| Expedited Services | 50-100% premium | Available for urgent requirements |
Customization & Special Capabilities
Complex Geometries
- Eccentric Features: Off-center turning, cam profiles
- Micro-Machining: Parts as small as Ø0.5mm with features to 0.05mm
- Thin-Wall Components: Walls as thin as 0.1mm with proper support
- Deep Hole Drilling: Up to 20* diameter depth with gun drilling equipment
- Contoured Surfaces: Programmable radius forms, complex profiles
Special Processes
- Hard Turning: Machining of hardened materials (45-65 HRC)
- Polygon Turning: Non-circular forms, hex shapes, special profiles
- Burnishing: Diamond or roller burnishing for superior surface finish
- Knurling: Straight, diagonal, and diamond patterns
- Part Marking: Laser engraving, dot peen marking, serialization
Packaging & Logistics
Packaging Options
- Standard: Poly bags with labeled partitions in shipping cartons
- ESD-Safe: Anti-static packaging for electronic components
- Cleanroom: Double-bagged, particulate-controlled for medical/aerospace
- VCI Protection: Volatile corrosion inhibitor packaging for ferrous metals
- Custom: Foam inserts, vacuum sealing, desiccant packs as required
Shipping & Logistics
- Export Documentation: Commercial invoice, packing list, certificate of origin
- International Compliance: REACH, RoHS, conflict mineral documentation
- Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)
- Inventory Management: Consignment stock, kanban systems, bonded warehousing
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